DEMODemonstration build · sample data is marked · not connected to live plant systems

Membrane System

Plant specification

Newell WTP

Newell Regional Services Corp. (NRSC) · Brooks, AB, Canada

Status not reported
Pall/Aria Microza microfiltration (MF)
Source: Lake Newell Reservoir
OEM: Pall (now AriaFiltra)
OEM: Kinetico

Membrane system

Pall/Aria Microza microfiltration (MF)

Racks
4 × 100 modules
Modules installed
400 · Pall/Aria Microza UNA-620A
Membrane
Highly crystalline PVDF (TIPS)
Area per module
538 ft²
Area per rack
53,800 ft² (4,998 m²)
Total installed area
215,200 ft² (19,994 m²)
Rack piping
HDPE, 8 in main connection
Valves
Keystone-type butterfly valves
Modules replaced
Jun 2024
Rack turbidity
Hach 660 / SC200 (referenced in 2017 expansion)
Particle counter
Hach PCX 2200 (referenced)
2022 fifth-rack proposal specifies 104 modules for the proposed new rack only; the existing 4 racks remain at 100 modules/rack per 2024 replacement records

Pall design operating point

Design assumptions from the 2017 expansion and 2022 fifth-rack proposal

Parameter2017 basis2022 basis
Net filtrate per rack8 MLD8 MLD
Recovery96%95.8%
Instantaneous flux81 LMH78 LMH
Equivalent flux47.7 gfdNot stated
EFM interval1 day1 day
CIP interval30 days30 days
Flux maintenanceAfter 35,900 US gal filtrateEvery ~24 min

Operating cycle

  1. 1

    fill

  2. 2

    forward filtration

  3. 3

    flux maintenance

  4. 4

    air scrub

  5. 5

    flush

  6. 6

    reverse filtration

  7. 7

    resume filtration

Separate processes
  • integrity testing
  • EFM
  • CIP
Flux maintenance (2017)
after 35,900 US gal filtrate produced
Flux maintenance (2022)
every ~24 minutes
EFM interval
~daily (design basis)
CIP interval
~every 30 days (design basis)
Design assumptions; actual frequency should be driven by performance, normalized permeability/TMP trends, and current Aria operating protocol. Per an April 2026 email from the plant, operators had just completed a round of CIPs immediately before supplying the Rack 1 trend data.

Rack instrumentation

Parameters monitored per rack

  • feed flow
  • excess-recirculation (XR) flow
  • filtrate flow
  • feed pressure
  • filtrate pressure
  • calculated TMP
  • flux
  • normalized/specific flux
  • filtrate turbidity
  • particle counting
  • valve feedback/position
  • integrity test pressure
April 2026 dataset is notable for including flux + TMP + temperature-corrected specific flux; specific flux/permeability is generally more useful than raw TMP alone for detecting increasing membrane resistance