DEMODemonstration build · sample data is marked · not connected to live plant systems

Spare Parts

Plant specification

Newell WTP

Newell Regional Services Corp. (NRSC) · Brooks, AB, Canada

Status not reported
Pall/Aria Microza microfiltration (MF)
Source: Lake Newell Reservoir
OEM: Pall (now AriaFiltra)
OEM: Kinetico
Parts, priorities, and notes come from Newell Spare Parts Working Register v2. Coverage counts plant stock plus DWG cold spares, which DWG holds for Critical parts only. The register has no stock, cold spare, cost, or lead-time figures yet, so values marked * are sample data for demonstration only.
Line items
72
of 72 on the register
Covered by DWG *
3
Plant short, DWG cold spare fills it
Coverage gaps *
26
1 critical, not covered by plant or DWG
Cost to close gaps *
$34,631
Sample costs, current view
System
Priority
Part #DescriptionPriorityRec.On site*DWG spare*Coverage*
10925
Allen-Bradley ControlLogix
32-point digital input module
Controls · Main PLC
Critical
101
Covered by DWG
10926
Allen-Bradley ControlLogix
32-point digital output module
Controls · Main PLC
Critical
101
Covered by DWG
16389
Allen-Bradley ControlLogix
Isolated analog input module, 6-channel
Controls · Main PLC
Critical
101
Covered by DWG
25593
Allen-Bradley ControlLogix
Analog output module
Controls · Main PLC
Critical
120
Covered on site
M1103 change order
Allen-Bradley ControlLogix
Redundant PLC configuration: 2 processors + redundancy module
Controls · Main PLC
Critical
100
Not covered
IP8101
SMC IP8101-032DH-DIJ00447
Electro-pneumatic valve positioner
Valves · MF valve rack
Critical
110
Covered on site
WH015807
AriaFiltra / UNA-620A
MF membrane module UNA-620A
MF · MF racks
Critical
890
Covered on site
WH014298
AriaFiltra / AUME-UV62-10B
Module O-ring for UNA-620A; 2 per module per 2015 Pall quote
MF · MF racks
Critical
404040
Covered on site
OPP1183999
Numatics / Aventics G3
Complete G3 solenoid/I/O manifold assemblies to replace obsolete G2 electronics
Pneumatics · MF racks / feed / CIP
Critical
000
No target
256-673
Numatics G2 / DeviceNet
DeviceNet board / communications electronics
Pneumatics · MF control drops
Critical
000
No target
Basket/screen for YS23S30-040
Spears / 316 SS
Replacement #30 mesh 316 stainless screen/basket for 4 in Y-strainer
CIP · CIP pump discharge
Critical
121
Covered on site
45327
IFM Efector M30
Level switch, 24 VDC, PNP
MF · MF System
High
23—
Covered on site
12370
Littelfuse
2 A Type T fuse, 0.25 x 1.25 in
Controls · Panels
High
54—
Partially covered
12400
Littelfuse
0.1 A Type T fuse, 5 x 20 mm
Controls · Panels
High
54—
Partially covered
12452
Littelfuse
2 A Type T fuse, 5 x 20 mm
Controls · Panels
High
56—
Covered on site
12510
Littelfuse
10 A Type T fuse, 5 x 20 mm
Controls · Panels
High
55—
Covered on site
12503
Littelfuse
5 A Type T fuse, 5 x 20 mm
Controls · Panels
High
56—
Covered on site
12482
Littelfuse
0.5 A Type T fuse, 5 x 20 mm
Controls · Panels
High
56—
Covered on site
12568
Littelfuse
1 A Type T fuse, 5 x 20 mm
Controls · Panels
High
50—
Not covered
12557
Littelfuse
3.15 A Type T fuse, 5 x 20 mm
Controls · Panels
High
54—
Partially covered
36867
Pall / 222LT
4 in lug butterfly valve, double acting, limit switches
Valves · MF valve rack
High
10—
Not covered
36865
Pall / 222LT
2 in lug butterfly valve, double acting, limit switches
Valves · MF valve rack
High
12—
Covered on site
38428
Pall / 222LT
3 in lug butterfly valve, spring return, limit switches
Valves · MF valve rack
High
10—
Not covered
20659
Pall / 990
1 in wafer butterfly valve, spring return, limit switches
Valves · MF valve rack
High
11—
Covered on site
13469
Wilden P.025
Air-operated diaphragm pump, 0–5 GPM
CIP · Chemical / utility
High
10—
Not covered
12137
Kinetico SmartStart
SmartStart controller with 120 VAC North American power supply
Softeners · WS7709A / WS7709B
High
12—
Covered on site
12128
Kinetico
SmartStart 120 VAC power supply
Softeners · WS7709A / WS7709B
High
12—
Covered on site
Service kit
Kinetico CP-216r OD
Control-head seals and gaskets service kit
Softeners · Control head
High
20—
Not covered
Brine valve assembly
Kinetico
Brine tank valve assembly
Softeners · Brine system
High
12—
Covered on site
TBD
Various
Pressure transmitters / gauges / flowmeters / level transmitters
MF · Feed / RF / racks / CIP
High
11—
Covered on site
TBD
Various
Solenoid valves / manifold coils
Pneumatics · Rack valve manifolds
High
21—
Partially covered
WH200185
AriaFiltra / ProSelect
ProSelect lubricant for module O-rings / installation
MF · MF racks
High
10—
Not covered
WH038499
Pall / 222LT + positioner
8 in lug butterfly valve, double-acting, with positioner; FCV1001
Valves · MF flow control / FCV1001
High
10—
Not covered
WH170246
Pall / 222LT
8 in lug bare butterfly valve
Valves · MF / process piping
High
11—
Covered on site
WH060836
Keystone 79U-024
Actuator repair kit for Keystone valve 79U-024
Valves · Valve actuator
High
10—
Not covered
WH078918
SMC
Positioner associated with 6 in butterfly valve
Valves · Valve positioner
High
12—
Covered on site
WH034199
Watlow / titanium immersion heater
45 kW, 8 in, 575 V, 3-phase titanium CIP heater
CIP · CIP system
High
00—
No target
YS23S30-040
Spears
4 in PVC Y-strainer, flanged; #30 mesh 316 SS screen; EPDM O-ring seal; 90 psi at 73 F; max 140 F
CIP · CIP pump discharge
High
00—
No target
O-ring / body seal for YS23S30-040
Spears / EPDM as ordered in 2026
Replacement body O-ring / seal for 4 in Y-strainer
CIP · CIP pump discharge
High
22—
Covered on site
TBD
Process-compatible pressure gauges / isolation hardware
Two pressure gauges, upstream and downstream of CIP strainer, for differential-pressure monitoring
CIP · CIP pump discharge
High
23—
Covered on site
89G.3
Gruvlok
GRVD rigid galvanized ductile-iron coupler with Grade E gasket
MF · 3 in grooved stainless piping
High
23—
Covered on site
Grade E gasket
Gruvlok
Replacement gasket for Gruvlok 89G.3 rigid coupler
MF · 3 in grooved stainless piping
High
45—
Covered on site
TBD
Bray
4 in Bray butterfly valve
Valves · MF valve rack
High
10—
Not covered
PIT-1021
TBD
Filtrate pressure transmitter PIT-1021
MF · Filtrate / integrity test
High
10—
Not covered
11188; 1521; 1523; 7859; 11902; 10733; 11098; 8784C; 8630; 8916B; 8631; 1460; 9751; 8186A; 13673; 7865; 8185A; 8632; 8925; 11155
Kinetico
Detailed CP-series control-head / adapter / distributor repair component set
Softeners · CP-216r OD control heads
High
10—
Not covered
11294
NOSHOK
Pressure indicator, 1/2 in, 60 psi, 4 in
MF · MF System
Medium
10—
Not covered
23417
NOSHOK
Compound pressure indicator, 1/2 in, 30 inHg to 15 psi
MF · MF System
Medium
11—
Covered on site
23988
Dwyer
Flow indicator, 1–12 GPH water, SS/Viton
MF · MF System
Medium
10—
Not covered
20418
Pall / air regulator (installed size requires verification)
Air pressure regulator; original SPL says 1 in, but 2010 commissioning punch list indicates 1 in airline regulators were changed to 1/2 in
Pneumatics · Instrument air
Medium
11—
Covered on site
13642
Parker HLS2HVSDLH
316 SS/PTFE manifold valve
MF · Instrument manifold
Medium
12—
Covered on site
11913
Unknown
1 in 150# threaded stainless ball check valve
MF · MF system
Medium
11—
Covered on site
36478
Pall / 222LT
4 in lug butterfly valve, hand actuated
Valves · MF valve rack
Medium
11—
Covered on site
27412
Spears
3/4 in PVC strainer, 30 mesh, Viton
CIP · Chemical / utility
Medium
10—
Not covered
10053
Kinetico
Modified Level 5 for backwash lockout kit
Softeners · Backwash lockout
Medium
12—
Covered on site
10554
Kinetico
Backwash lockout kit assembly
Softeners · Backwash lockout
Medium
10—
Not covered
Level 1/2 assembly
Kinetico CP-216r OD
Control head Level 1/2 assembly / metering configuration
Softeners · Control head
Medium
10—
Not covered
Program disc
Kinetico
Beige OverDrive control disc
Softeners · Control head
Medium
10—
Not covered
#3 regeneration disc
Kinetico
Regeneration disc set for approx. 5,000 US gal / 19 m3
Softeners · Control head
Medium
12—
Covered on site
TBD
Various
Pump coupling / mechanical wear parts
Feed / RF · Feed / RF pumps
Medium
11—
Covered on site
TBD
TBD
Air-scrub flowmeter and associated signal-interface hardware
Pneumatics · Air scrub system
Medium
00—
No target
TBD
Chemline Type 21
2 in PVC true-union isolating ball valve, EPDM O-rings, socket/threaded ends
MF · Process piping
Medium
11—
Covered on site
16240
Unknown
1 in 1000# threaded 316 SS ball valve
MF · MF system
Low
10—
Not covered
11224
Unknown
1/2 in 800# threaded 316 SS ball valve
MF · MF system
Low
11—
Covered on site
16455
Spears
1 in PVC socket-weld ball valve, 235#
MF · MF system
Low
10—
Not covered
17021
Spears
1/2 in PVC socket-weld ball valve, 235#
MF · MF system
Low
11—
Covered on site
11227
Unknown
3/8 in 800# threaded 316 SS ball valve
MF · MF system
Low
10—
Not covered
24380
Spears
3/4 in 150# PVC socket-weld ball valve
MF · MF system
Low
10—
Not covered
11183 / 11175 / 11187
Kinetico CP-216r OD
Complete CP-216r OD softener assembly variants
Softeners · Media vessels
Low
00—
No target
TBD
Hach
Particle counter, one per rack per commissioning history
MF · MF racks
Review
00—
No target
V3203B
TBD
Feed strainer limit switch
Feed / RF · Feed strainer
Review
00—
No target
TBD
Corrosion-resistant hardware
Mounting hardware for filtrate-header pressure transmitters
MF · Filtrate header PT mounting
Review
00—
No target
Media reference
Cation exchange resin
Non-solvent cation resin, 113 L per vessel
Softeners · Media vessels
Lifecycle
00—
No target

Showing 72 of 72 parts · * sample value